ELECTRONICS MANUFACTURING - PROTOTYPE AND QUICK-TURN SERVICES

In the past few years, Aurora Multimedia has made signifigant investments in state of the art equipment. Specializing in prototype and quick-turn production runs, our manufacturing division has the equipment and expertise to handle your electronics manufacturing needs.

If your project requires large volume ongoing production runs, our offshore manufacturing resources can satisfy your needs at a very competitive price. Our skilled team can oversee your large-scale project from start to finish.

Below is a partial list of our equipment used for low to medium volume prototype and production runs:

Speedline MPM - AccuFlex Printer
This fully automatic Stencil printer deposits Solder Paste on circuit boards so that surface mount components can be placed.

  • Fully programmable squeegee head
  • Automatic Stencil Cleaner
  • 2D inspection system


MyData Synergy Pick and Place Equipment
This 2 machine, in-line conveyor system, is the backbone of the SMT line. It gives us high flexibility in placement speed, throughput, component types and component count.

  • 2 My9 Pick and Place machines
  • Tray wagon for large components (ex: BGA, QFP)
  • High res cameras for very small components (down to 0201)
  • Hydra head with placement speeds up to 21,000cph
  • Overall system speed up to 27,500cph
  • Accuracy and Repeatability of 15μm at 3 sigma
  • Optical and Mechanical part centering
  • Electrical testing of components
  • Up to 192 feeder locations


Inspection Station
This in-line conveyer has a workbench with over head lighting and is used for inspection of the circuit boards after SMT placement is finished before it passes through the reflow oven. Magnifying lenses are used by the operator to inspect the accuracy and correctness of the pick and placed parts as well as place any hand inserted SMT components before reflow.



Heller - 1707EXL
7 zone reflow oven

  • 24 in wide conveyer
  • Advanced five-thermocouple board profiling capability
  • Fast warm-up and cool-down cycles
  • Instant-response heating modules that react in less than one second to temperature changes of less than 0.1°C to maintain profile integrity for heavy board loads.


MIRTEC - MV-2HTL
Stand alone AOI System is designed to automatically inspect for manufacturing defects. This system offers superior fault coverage and will detect defects such as component presence/absence, polarity, miss alignment, insufficient solder, solder bridging, etc. The software allows us to improve the quality of a run by allowing us to track and eliminate defects on inspected assemblies.

  • PCB size up to 17.7" x 15.7"
  • Inspection speed: 0.16sec/frame
  • Resolution: 6μm
  • Repeatability: ± 15μm
  • Max Speed 700mm/sec


Advanced Techniques - AT-707 BGA/CSP Placement & Rework Station
The AT-707 is a semiautomatic placement & rework station featuring the latest vision and process control technologies. Complex components such as BGA's, CSP's, ultra fine pitch QFP's, Micro SMD's, and Flip Chips are reworked with ease and precision.

  • Placement and Reflow on a single axis
  • Split Vision and Split Image technologies for precise placement
  • Forced Convection top and bottom heating
  • Optical and Digital zoom capabilities
  • External thermocouples for precise heating
  • Automated vacuum for removal of components


ACE Production Technologies - K.I.S.S 103
This selective solder station is designed to selectively solder components such as connectors into printed circuit boards, panels, and other assemblies without disturbing nearby SMT components.

  • Solder connectors and other components on a PCB within 1.5mm of nearby components
  • Accommodates all sites on a PCB/panel up to 18" X 24"
  • Automated flux applicator
  • Look-up witness camera


From start to finish, all of our equipment and processes are capable of producing your lead-free and RoHS compliant products. With a great deal of experience running lead-free production runs, our staff understand the procedures for providing you a quality product while maintaining lead-free and RoHS compliance.

In addition to having the capabilities to produce earth-friendly products, we are also comitted to green manufacturing. We do our best to reduce power consumption in our facility. For example, by recently installing efficient flourescent lighting on the production floor, we have dropped our power consumption while improving the lighting quality in the work areas. In addition, we strive to have minimal power consumption in our PCB designs. A few watts here, a few watts there - when it comes to the environment, every little bit helps.

Electronics Manufacturing
  • Surface mount
  • Through-hole
  • Capable of leaded and RoHS compliant lead-free processes
  • Automatic optical inspection station
  • BGA rework capabilities
  • Quick-turn prototype runs
  • Medium scale production runs
  • Resources for full scale and ongoing production runs
Design Services
  • Years of expertise and experience in eletrical circuit engineering
  • Design capabilites ranging from the most basic to the most complex circuits
  • Proven track record with tens of thousands of products in the field
Value-added Services
  • Procurement resources and consulting
  • Extensive assembly capabilities
  • Comprehensive labeling, serialization, and barcoding options available
  • Product testing based on customers specifications
  • Final packaging and shipping solutions
As with all of our products and services, you get the utmost quality and top-notch support from our knowledgeable staff

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